EDGECAM助力Tridan的5轴加工工艺
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">TRIDAN ENGINEERING</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">EDGECAM助力Tridan的5轴加工工艺</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">无需额外设置的一体化功能是Tridan的<span style="color: black;">将来</span></span></p>
<div style="color: black; text-align: left; margin-bottom: 10px;"><img src="https://p3-sign.toutiaoimg.com/tos-cn-i-qvj2lq49k0/a21b897478ca4d95b095c2b95b828616~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1728037656&x-signature=6I65OFlQ7CyVINxuyc4JmKZ8afs%3D" style="width: 50%; margin-bottom: 20px;"></div>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">随着航空航天、赛车运动和医疗<span style="color: black;">行业</span>的客户<span style="color: black;">需求</span>更快的周转时间和更严格的公差，分包商Tridan Engineering<span style="color: black;">暗示</span>，由EDGECAM编程的5轴加工工艺已<span style="color: black;">作为</span><span style="color: black;">她们</span>制造过程的重要<span style="color: black;">构成</span>部分。</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">EDGECAM对16台Mazak CNC<span style="color: black;">设备</span>进行编程，其中6台为5轴，其中<span style="color: black;">包含</span>带有Palletech自动化系统的Variaxis i-500。</span></p>
<div style="color: black; text-align: left; margin-bottom: 10px;"><img src="https://p3-sign.toutiaoimg.com/tos-cn-i-qvj2lq49k0/7075c4e139c94e0ab770f84704c83b40~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1728037656&x-signature=AFbEe5WsaNx4F6K%2Bh84%2F2YjsKQs%3D" style="width: 50%; margin-bottom: 20px;"></div>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">她们</span>生产过程中面临的最大挑战之一是，<span style="color: black;">怎样</span>在多个工业<span style="color: black;">分部</span>中跟上<span style="color: black;">持续</span>变化的组件加工工艺。例如，<span style="color: black;">她们</span>制造航空零部件，<span style="color: black;">包含</span>庞巴迪空客的机架、机翼致动器和机翼支架；赛车零部件，如变速箱传动系统和拉力赛车的差速器箱；以及<span style="color: black;">有些</span>医疗零部件。</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">设备</span>车间经理Paul Coupland说：“<span style="color: black;">咱们</span>与两个<span style="color: black;">重点</span>的模具供应商ITC和Iscar合作，<span style="color: black;">她们</span><span style="color: black;">始终</span>在改进<span style="color: black;">她们</span>的模具。每次更新刀具时，EDGECAM软件都为<span style="color: black;">咱们</span><span style="color: black;">供给</span>最佳的加工策略，<span style="color: black;">包含</span>用于强大的5轴加工程序的策略。EDGECAM软件将<span style="color: black;">咱们</span>所有的<span style="color: black;">设备</span>编程到其绝对最大公差-<span style="color: black;">咱们</span>在大<span style="color: black;">都数</span>工作中都有2微米的公差，<span style="color: black;">咱们</span><span style="color: black;">能够</span><span style="color: black;">保准</span>每次都能达到所需的高精度。”</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">5轴加工与CAM软件强大且颠覆性的波形粗加工策略的结合对<span style="color: black;">她们</span>加工其部件产生了重大影响。<span style="color: black;">此刻</span>所有的工作都是用波形摆线铣削完成的，并且模具策略<span style="color: black;">已然</span>改变，采取全槽长度削减。</span></p>
<div style="color: black; text-align: left; margin-bottom: 10px;"><img src="https://p3-sign.toutiaoimg.com/tos-cn-i-qvj2lq49k0/62994d493e28474da6158fa120099f83~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1728037656&x-signature=3YZLSvK1r%2BnjnkOzpyKtNQMb4t0%3D" style="width: 50%; margin-bottom: 20px;"></div>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">首席制造工程师Mark Proctor说，<span style="color: black;">她们</span><span style="color: black;">已然</span>有了<span style="color: black;">有些</span>惊人的结果······但<span style="color: black;">她们</span><span style="color: black;">亦</span>承认一<span style="color: black;">起始</span>对<span style="color: black;">增多</span>进料、<span style="color: black;">加强</span>速度，并<span style="color: black;">运用</span>全槽长度的策略感到紧张。“当<span style="color: black;">咱们</span>被<span style="color: black;">通知</span><span style="color: black;">能够</span>以8米/分钟的速度加工<span style="color: black;">一起</span>S143不锈钢时，<span style="color: black;">咱们</span>认为刀具撑<span style="color: black;">不外</span>两秒钟。”</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">但他说，当<span style="color: black;">她们</span>看到了由此节省的循环时间，并认为刀具不会被损害时，<span style="color: black;">她们</span>决定以<span style="color: black;">设备</span>最快的进给速度进行波形粗加工。例如，<span style="color: black;">咱们</span>需要一个<span style="color: black;">仅有</span>20毫米厚的成品部件，来自一个6英寸的S143圆形坯料，这<span style="color: black;">寓意</span>着有<span style="color: black;">非常多</span>金属要切割。<span style="color: black;">针对</span>这项工作，<span style="color: black;">咱们</span><span style="color: black;">运用</span>12毫米的刀具进行24毫米深度的切割，在需要更换刀具之前，这项工作<span style="color: black;">连续</span>了10个小时。</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">总的<span style="color: black;">来讲</span>，这家总部<span style="color: black;">位置于</span>埃塞克斯海滨小镇克莱顿的<span style="color: black;">机构</span>每月向<span style="color: black;">全世界</span>客户运送9000件<span style="color: black;">上下</span>的零件，从小型零件到1.6米以下的工件，无论是<span style="color: black;">做为</span>单个单元还是大批量。<span style="color: black;">她们</span>生产的每一个零件几乎都要经过EDGECAM软件。</span></p>
<div style="color: black; text-align: left; margin-bottom: 10px;"><img src="https://p3-sign.toutiaoimg.com/tos-cn-i-qvj2lq49k0/ffcf5b44124e40d6ad31f9965ae814e8~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1728037656&x-signature=pFws7SaJSLy3oXSwit0fPNT7fpc%3D" style="width: 50%; margin-bottom: 20px;"></div>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">“当<span style="color: black;">咱们</span>从客户那里得到模型时，<span style="color: black;">一般</span><span style="color: black;">做为</span>STEP文件，<span style="color: black;">咱们</span>将其加载到EDGECAM中，<span style="color: black;">选取</span>库存，设计加工策略，添加刀具和刀轨，并<span style="color: black;">经过</span>模拟器运行程序。完成后，<span style="color: black;">咱们</span><span style="color: black;">运用</span>NC编辑器<span style="color: black;">经过</span>DNC无线链接将程序发布到<span style="color: black;">设备</span>上，并向操作员解释工作。<span style="color: black;">而后</span>，他拿着一张<span style="color: black;">表示</span>他需要<span style="color: black;">那些</span>工具的安装表到车间，<span style="color: black;">而后</span>运行<span style="color: black;">设备</span>。”</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">Mark Proctor说，EDGECAM非常好用，它有一个按钮以取消<span style="color: black;">隐匿</span>下面的库存。Paul Coupland<span style="color: black;">暗示</span>，5轴加工和自动化是Tridan工程的<span style="color: black;">将来</span>发展方向，<span style="color: black;">她们</span><span style="color: black;">近期</span>收购的带有Palletech自动化系统的Mazak Variaxis采用了这两个方面。“5轴绝对是<span style="color: black;">咱们</span>的<span style="color: black;">将来</span>，<span style="color: black;">由于</span>它使<span style="color: black;">咱们</span>能够<span style="color: black;">经过</span>‘一体机’功能，以比3轴更快的速度进行加工，而无需额外设置。Variaxis上的自动化系统<span style="color: black;">能够</span>管理六个托盘，非常适合<span style="color: black;">咱们</span>的需要。<span style="color: black;">咱们</span><span style="color: black;">能够</span>在操作的任何<span style="color: black;">周期</span>添加六个托盘以保持其正常运行。这<span style="color: black;">亦</span><span style="color: black;">寓意</span>着<span style="color: black;">咱们</span><span style="color: black;">能够</span>进行熄灯加工。<span style="color: black;">按照</span>作业的<span style="color: black;">区别</span>，它<span style="color: black;">能够</span>连续运行8到14个小时，无需任何手动<span style="color: black;">干涉</span>。”</span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">更加多</span>行业<span style="color: black;">处理</span><span style="color: black;">方法</span>，请联系<span style="color: black;">咱们</span>：</span></p>
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